Our client, manufacturer of automatic lines for precise insertion of components in the Automotive/Emobility sector, asks us to collaborate as Engineering on one of its electronic plate insertion lines within a Housing. It is a flexible manufacturing cell consisting of a divider plate and several stations, with feedings for good/bad parts and outputs of the assembly.
Engineering development for the retrofit of press + KUKA palletizing robot installation existing, adapting them by updating the equipment (Security PLC + Profinet communications and decentralized + New Kuka Robot + New HMI), programming all this and generating a new electric project. Carrying out the set-up at the scheduled maintenance shutdown for its installation (2 weeks).
With our client, and in the pursuit of the quality of their products supplied with “zero defects”, we undertake a project for the regular testing of the products that come out of a forming press, specifically regarding the differences and therefore the weight tolerances that would be admitted for a well-manufactured product.
Our customer, and in one of his production facilities, wants to optimize the performance of a FANUC robot that depalletizes the finished product received on a tray, to be subsequently fed to a new palletizing line with the appropriate configuration for each order of each customer.
Our customer entrust us the adaptation of a table in the exit of a press, servo driven with a BOSCH REXROTH brand driver, with precise control of the positioning of the reception of the product and its presentation to a palletizing robot. All with optimized and product orientated work dynamic.
Our client, in one of its production facilities, wants to optimize the performance of a Kuka robot for the collection of finished product from a tray and its subsequent palletizing, increasing the number of collected products on each extraction (from 4 to 6 suction pads), and the speed and the functionalities of the palletizing by programming the PLCs, Robot and SCADA.
Inisa Automation, in its constant research for a better service to our customers, has added to its portfolio of robotics services the possibility to develop and implement engineering projects with robots from the Stäubli brand.
In addition to being able to carry put project with common robotics brands such as ABB or KUKA, INISA has experience in projects with the Stäubli brand, successfully implemented. Naming some of the projects carried out, one of them involved the development of a robot that moved on a seventh axis.
The programming and the commissioning of two cells with 6 robots for welding and handling of car body pieces.
Our mission is the programming and set-up of a filling boxes line with the necessary pieces to obtain a complete kit, which is later assembled and mounted by the end user who buys it.
Sequence control and up to 13 servos synchronism programming for the realization of cardboard boxes, that by its folding and gluing they can contain products in Kit, filled by another part of the line and using KUKA robots for the automation.
Upgrade your PLC / Robot / SCADA, both hardware and software (Increased performance and/or functional improvements, such as the complete redesign of a CFF (flexible manufacturing cell).
Adaptation to machine safety regulations, CE marking, making updates to standards.
Selection and design of technologies that allow us to create projects with our own product, using Industrial communications standards (Modbus, MQTT, Bluetooh, BLE, Wifi, Zigbee), for the most diverse sectors, home automation, Industrial, Automotive, with examples of products in progress.
Industrial Internet of Things. Traceability, events, maintenance, Notifications / Mail production reports, cloud, with PLCs or Things currently in their factories or newly implemented. Use of connectivity protocols between devices, such as MQTT and others.
By means of remote and/or on-site remote assistance, anywhere in the world, which allows improvements, programme changes and fault resolution. Also on implementations of other manufacturers. Our experience in different processes and knowledge of the technologies at your service in the rapid resolution of faults.
Programming and fine-tuning services for industrial robots in a wide range of business sectors. For this purpose, we have a team of programmers experienced in integrating robots from the main manufacturers: KUKA, ABB, FANUC
We offer technical advice to end customers on the purchase, implementation and monitoring of projects. carried out at their facilities by other machinery manufacturers involving automation, we help to define the requirements and specifications of the project, analyse the offers received technologically and economically, and carry out the project management and validation of the installation in production. In other words, achieving the objectives set.
We analyse and look for effective solutions, where “know-how” is important.
