Automating Automation

automation and engineering

In INISA, 30 years in the world of industrial process automation has given us the experience of using diverse programing tools form different PLC manufacturers of the market and also the option to follow its all evolution, from the use of serial RS232C cables to the current programming via Ethernet, in addition to the different operating systems used (from MSDOS to Windows10).

Without doubt, the integration of the different elements of a project, PLC, touch screens, servos, robots, etc. have better application programs ( for example TIA Portal platform) and therefore ā€œall in oneā€ type solutions that make life easier to the automation engineer programmer.

Up to here, the good thing from the view of programming. In parallel, and even more with the actual Industry 4.0 concept, the customersā€™ needs have changed. From only automate the process, it is going to have greater control in the level of information about it.

In this article we are going to focus in only one aspect of the value chain, provided by INISA to an automation process, and itā€™s to IMPLEMENT RELIABLE SOLUTIONS, on where the customer use experiences on our facilities, avoid travelling and/or remote assistances because malfunction or defective programming.

To this end, in INISA we set a challenge, TO AUTOMATE THE AUTOMATION.

The last goal of this concept is to develop applications with a standardization that minimizes repetitive tasks on the development of projects, based on:

  • Standard distribution of the programing blocks, referring to the different parts of the machine, according to rules.
  • Standardization on the data structures, necessary form control. Process variables, parameters, Bits of touch screens, etc.
  • Standardization on the management of operations engines (inversion motors, drivers, servos, etc.). They all have a common pattern.
  • The design of positioning routines and axis control with closed loop by the PLC (Encoders) and/or position capturing elements.
  • Standardization on the development of process grafcets, that adapt to the most of the automation processes

And some advantages:

  • The development of big projects in concurrence of several program engineers, assigning different machines to each one.
  • To focus on solving the automation process. The devices control and the way of automating is the same.
  • The interchangeability or substitution of engineers for the continuity and/or set-up of the projects.
  • Easy process simulation on our offices. Reaching the set-up with more proven processes.
  • In short, RELIABILITY on automation service, satisfied customer that repeats the automation with us.

Undoubtedly, in automation, with INISA you get more.

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Automation Engineering

Continuous processing lines, winding and unwinding of product
  • Selection of components, design of electrical drawings and supply of switchboards.
  • Configuration and implementation of field buses and industrial networks in plant (Intranet and Extranet) (Profibus, Profinet, Ethernet IP, Interbus). Field wiring installations.
  • Programming of Human Machine Interfaces /SCADA, on PC touch panels, Web servers, (VB NET, SQL database management, ERP connection), with all protocols, such as OPCUA, Modbus, Ethernet IP, FINS, S7 protocol.
  • PLC programming, Robots and servo drives for axis control, Variable speed drives…
  • Replacement of old equipment (Siemens S5 to S7, Omron CQM1 to CJ2, Sysmac Studio)
  • Start-up and operational testing of the installation, national and international. Production assistance.

Retrofit of
PLCs /
Robotics

Automation of grinding and blending processing lines

Upgrade your PLC / Robot / SCADA, both hardware and software (Increased performance and/or functional improvements, such as the complete redesign of a CFF (flexible manufacturing cell).

RD1215 Regulations

Automation of grinding and blending processing lines

Adaptation to machine safety regulations, CE marking, making updates to standards.

Embedded systems
HW & SW

Automation of grinding and blending processing lines

Selection and design of technologies that allow us to create projects with our own product, using Industrial communications standards (Modbus, MQTT, Bluetooh, BLE, Wifi, Zigbee), for the most diverse sectors, home automation, Industrial, Automotive, with examples of products in progress.

Industry 4.0 IIOT

Automation of grinding and blending processing lines

Industrial Internet of Things. Traceability, events, maintenance, Notifications / Mail production reports, cloud, with PLCs or Things currently in their factories or newly implemented. Use of connectivity protocols between devices, such as MQTT and others.

Maintenance and TAS

Continuous processing lines, winding and unwinding of product

By means of remote and/or on-site remote assistance, anywhere in the world, which allows improvements, programme changes and fault resolution. Also on implementations of other manufacturers. Our experience in different processes and knowledge of the technologies at your service in the rapid resolution of faults.

Industrial Robotics

Continuous processing lines, winding and unwinding of product

Programming and fine-tuning services for industrial robots in a wide range of business sectors. For this purpose, we have a team of programmers experienced in integrating robots from the main manufacturers: KUKA, ABB, FANUC

Industrial Software Developments

ENERGY / RENEWABLES
  • Communication between machines or systems, Profibus networks, Ethernet, ProfiNet…
  • Process or machine solutions for supervision, control, monitoring, real-time data acquisition for applications, customised software, process traceability.

Technical Advice

Analysis, solution proposal, equipment selection

Continuous processing lines, winding and unwinding of product

We offer technical advice to end customers on the purchase, implementation and monitoring of projects. carried out at their facilities by other machinery manufacturers involving automation, we help to define the requirements and specifications of the project, analyse the offers received technologically and economically, and carry out the project management and validation of the installation in production. In other words, achieving the objectives set.

We analyse and look for effective solutions, where “know-how” is important.

Inisa
Mobile apps for industrial control communicating via Bluetooth

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