Housing/PCB Assembly Line

RD1215 Regulations

Objetives:

Our client, a manufacturer of automatic lines for the precise insertion of components in the Automotive sector, asks us to collaborate as Engineering in one of its lines for the introduction of electronic boards into a housing, for the electric car/e-mobility market. The lines are made up of various areas, such as preparation, assembly tables and clinching. INISA is in charge of the development of the HMI software in its entirety, including, in addition to the OPC UA communication with the process PLCS and the SCADA for managing the entire line, communication with the end customer’s traceability system that allows knowing all the production process in it.

The Automation has been carried out with OMRON NX120 and NJ501 equipment and computers with a personalized scada made with the .NET platform, which ensures compatibility and long product life.

The line has been tested locally at its facilities (Spain), installed at the destination (Morocco), and our presence at the destination has not been necessary since we have carried it out remotely.

Process:

Preparation area, composed of a manual table, a dispensing machine, a press and a furnace.

Manual assembly table area, each branch (Line) consists of 10 positions, such as a Manual assembly table, a dispensing machine and a welding machine. It has mechanisms for screwing, vision, sensorics and detectors, confirmation, etc.

Clinching is a process that allows two or more metal sheets to be joined together. It is a method where the parts are joined by cold deformation.

Milestones:

The main objective of the application is to guide the operator at all times which operations must be carried out in each position, both in the preparation line and on the assembly and clinching tables.

The SCADA/HMI, in addition to monitoring, also has a model manager and a reference manager with which is possible to generate different profiles. Manages alarms viewer, warnings viewer, initial conditions viewer, manual drive movements, traceability…

After a successful first project already carried out previously for this client, this new project has meant a continuity in the collaboration with him, undoubtedly the result of the satisfaction of the parties in its execution and development.

INISA, your trusted partner in the automation of your manufacturing lines.

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Automation Engineering

Continuous processing lines, winding and unwinding of product
  • Selection of components, design of electrical drawings and supply of switchboards.
  • Configuration and implementation of field buses and industrial networks in plant (Intranet and Extranet) (Profibus, Profinet, Ethernet IP, Interbus). Field wiring installations.
  • Programming of Human Machine Interfaces /SCADA, on PC touch panels, Web servers, (VB NET, SQL database management, ERP connection), with all protocols, such as OPCUA, Modbus, Ethernet IP, FINS, S7 protocol.
  • PLC programming, Robots and servo drives for axis control, Variable speed drives…
  • Replacement of old equipment (Siemens S5 to S7, Omron CQM1 to CJ2, Sysmac Studio)
  • Start-up and operational testing of the installation, national and international. Production assistance.

Retrofit of
PLCs /
Robotics

Automation of grinding and blending processing lines

Upgrade your PLC / Robot / SCADA, both hardware and software (Increased performance and/or functional improvements, such as the complete redesign of a CFF (flexible manufacturing cell).

RD1215 Regulations

Automation of grinding and blending processing lines

Adaptation to machine safety regulations, CE marking, making updates to standards.

Embedded systems
HW & SW

Automation of grinding and blending processing lines

Selection and design of technologies that allow us to create projects with our own product, using Industrial communications standards (Modbus, MQTT, Bluetooh, BLE, Wifi, Zigbee), for the most diverse sectors, home automation, Industrial, Automotive, with examples of products in progress.

Industry 4.0 IIOT

Automation of grinding and blending processing lines

Industrial Internet of Things. Traceability, events, maintenance, Notifications / Mail production reports, cloud, with PLCs or Things currently in their factories or newly implemented. Use of connectivity protocols between devices, such as MQTT and others.

Maintenance and TAS

Continuous processing lines, winding and unwinding of product

By means of remote and/or on-site remote assistance, anywhere in the world, which allows improvements, programme changes and fault resolution. Also on implementations of other manufacturers. Our experience in different processes and knowledge of the technologies at your service in the rapid resolution of faults.

Industrial Robotics

Continuous processing lines, winding and unwinding of product

Programming and fine-tuning services for industrial robots in a wide range of business sectors. For this purpose, we have a team of programmers experienced in integrating robots from the main manufacturers: KUKA, ABB, FANUC

Industrial Software Developments

ENERGY / RENEWABLES
  • Communication between machines or systems, Profibus networks, Ethernet, ProfiNet…
  • Process or machine solutions for supervision, control, monitoring, real-time data acquisition for applications, customised software, process traceability.

Technical Advice

Analysis, solution proposal, equipment selection

Continuous processing lines, winding and unwinding of product

We offer technical advice to end customers on the purchase, implementation and monitoring of projects. carried out at their facilities by other machinery manufacturers involving automation, we help to define the requirements and specifications of the project, analyse the offers received technologically and economically, and carry out the project management and validation of the installation in production. In other words, achieving the objectives set.

We analyse and look for effective solutions, where “know-how” is important.

Inisa
Mobile apps for industrial control communicating via Bluetooth

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