Production data management in a manufacturing plant

Industrial Software Developments

CUSTOMER: Packaging solution producer.

SECTOR: Food.

SERVICES: Advice, supply and installation of a capture and data management system in plant.

What is needed is to identify the necessary and existing production variables in the plcs already in the plant to be able to access to its variables bidirectionally (reading and writing) using a browser, interacting in this way with their information from higher-level systems.

This will allow knowing the production and the productivity of the plant, managing appropriate operational decisions according to the reality of the processes and their performance.

The actions to be carried out by INISA are:

– The design of the industrial communication infrastructure of the plant.

– The centralized communication of the necessary process variables.

– The visualization in BYOD or production plant devices, with access levels (PCs, tablets, mobile phones).

– Communication to BBDD of the information for its register and future treatment by the IT department of the company.

– The implementation and tests of all of that.

PLC AND FIELD BUSES: Siemens S7 300/400, S7 1500, Profinet, Profibus.

With this, this company and INISA begin the initial journey towards Industry 4.0, knowing really valid production data on an automatized way, which allows decision-making in production.

The used system allows the simultaneous acquisition of information from several PLCs of the plant, from different manufacturers and protocols, being scalable in the future with new installations.

INISA, your partner in plant data management and Industry 4.0

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Automation Engineering

Continuous processing lines, winding and unwinding of product
  • Selection of components, design of electrical drawings and supply of switchboards.
  • Configuration and implementation of field buses and industrial networks in plant (Intranet and Extranet) (Profibus, Profinet, Ethernet IP, Interbus). Field wiring installations.
  • Programming of Human Machine Interfaces /SCADA, on PC touch panels, Web servers, (VB NET, SQL database management, ERP connection), with all protocols, such as OPCUA, Modbus, Ethernet IP, FINS, S7 protocol.
  • PLC programming, Robots and servo drives for axis control, Variable speed drives…
  • Replacement of old equipment (Siemens S5 to S7, Omron CQM1 to CJ2, Sysmac Studio)
  • Start-up and operational testing of the installation, national and international. Production assistance.

Retrofit of
PLCs /
Robotics

Automation of grinding and blending processing lines

Upgrade your PLC / Robot / SCADA, both hardware and software (Increased performance and/or functional improvements, such as the complete redesign of a CFF (flexible manufacturing cell).

RD1215 Regulations

Automation of grinding and blending processing lines

Adaptation to machine safety regulations, CE marking, making updates to standards.

Embedded systems
HW & SW

Automation of grinding and blending processing lines

Selection and design of technologies that allow us to create projects with our own product, using Industrial communications standards (Modbus, MQTT, Bluetooh, BLE, Wifi, Zigbee), for the most diverse sectors, home automation, Industrial, Automotive, with examples of products in progress.

Industry 4.0 IIOT

Automation of grinding and blending processing lines

Industrial Internet of Things. Traceability, events, maintenance, Notifications / Mail production reports, cloud, with PLCs or Things currently in their factories or newly implemented. Use of connectivity protocols between devices, such as MQTT and others.

Maintenance and TAS

Continuous processing lines, winding and unwinding of product

By means of remote and/or on-site remote assistance, anywhere in the world, which allows improvements, programme changes and fault resolution. Also on implementations of other manufacturers. Our experience in different processes and knowledge of the technologies at your service in the rapid resolution of faults.

Industrial Robotics

Continuous processing lines, winding and unwinding of product

Programming and fine-tuning services for industrial robots in a wide range of business sectors. For this purpose, we have a team of programmers experienced in integrating robots from the main manufacturers: KUKA, ABB, FANUC

Industrial Software Developments

ENERGY / RENEWABLES
  • Communication between machines or systems, Profibus networks, Ethernet, ProfiNet…
  • Process or machine solutions for supervision, control, monitoring, real-time data acquisition for applications, customised software, process traceability.

Technical Advice

Analysis, solution proposal, equipment selection

Continuous processing lines, winding and unwinding of product

We offer technical advice to end customers on the purchase, implementation and monitoring of projects. carried out at their facilities by other machinery manufacturers involving automation, we help to define the requirements and specifications of the project, analyse the offers received technologically and economically, and carry out the project management and validation of the installation in production. In other words, achieving the objectives set.

We analyse and look for effective solutions, where “know-how” is important.

Inisa
Mobile apps for industrial control communicating via Bluetooth

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  • Responsible: Inisa Automation SL
  • Purpose: Sending information.
  • Legitimation: Consent of the interested party when sending the form.
  • Recipients: The data will not be transferred to third parties except in cases where there is a legal obligation. In any case, the data provided are located on servers whose headquarters are located within the EU.
  • Rights: Access, rectify and delete data, as well as other rights, as explained in the additional information.
  • Additional information: consult the privacy policy, legal notice and cookies policy.