Objetives:
Our client (a company with international presence and several production centres) requires a complete update of the automation platform in operation on one of its lines, avoiding its obsolescence (equipment over 20 years old). Automated lines with OMRON CX-ONE series equipment must be migrated to the new SYSMAC STUDIO platform, the latest generation available.
OMRON technologies to be replaced:
The line contains the following equipment:
- PLCS CJ1H, CJ1M, CS1G-H
- MC402-Mecatrolink
- NC413 Pulse servo control
- CLK21-Controller Link
- ETN21-Modbus TCP
- SRM21-Compobus
- SCU41 Nt Link / Host
- Sigma II Servodrivers
- Accurax G5 Servodrivers
- CX-Programmer
- CX-Designer
- CX-Drive
- CX-Position
- CX-Motion Perfect
- CX-Integrator
- Trajexia Studio
OMRON technologies to be implemented:
The line is updated to the following technologies:
- PLC NX502-1400
- Soft NA and HMI displays
- Servodrives 1S-ECT con FSOE
- Inverters M1-ECT
- Ethercat decentralized valves
- NX-IO by Ethercat
- Sysmac Studio as automation software
Engineering Works carried out and to be carried out:
- Migration of interpolated axes.
- Migration of independent axes.
- A total of about 21 axles on the line.
- Migration of Inverters.
- Migration and integration of programs and their PLC logic.
- HMI project migration.
- Updating of electrical cabinet and control stations.
- Update of decentralized logic and field buses.
Advantages:
Our client benefits from the following results:
- Update of the production line to the latest generation OMRON technology. Ethercat for distributed control.
- PLC control, protected with authentication system. Control of up to 32 axes.
- Controller prepared for industry 4.0 and IIOT.
- Remote access to all system equipment (via VPN). 24/7 remote support online.
- A single programming software that integrates all devices. SYSMAC STUDIO.
- Decrease in references for electronic spare parts of the line.
- Improved equipment diagnosis and increased production by reducing downtime and locating their causes more easily.
Inisa carries out engineering in continuous relationships with our client, being their trusted partner in automation processes, advising and automating with OMRON technologies.
INISA AUTOMATION, the supplier for your projects with OMRON
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