Axle test bench for machine tool manufacturer

Industrial Software Developments

Objetive:

The programming and the commissioning of a test bench for testing the mechanical axles that will be installed in machines that will be sold to customers, validating its correct mechanical construction and observing the fulfilment of the objectives of precision and resolution required in its design.

Milestone:

INISA must deliver the set for the validation tests in 2 weeks from the first contact with the customer.

INISA supplies the axis control electric equipment (Motion axis) in the electric cabinet, which consists of an axis governed by drivers and SIEMENS control units (S120), connected to a Siemens PLC in Profinet and at the same time to a PC for the definition and capture of trial data.

The customer programs the test to be performed between 5 different types of tests, defining the position advances (0.1 microns), the speed, and the axis stabilization times, according to a pattern of operation of successive advances and setbacks, all configurable.

During the execution of the test, a specific software created by INISA to the effect, is the responsible for recording the information of the variables to be observed in the test, such us speed and position slogans, as well as speed regarding, positions and axis consumption, all with a capture interval for each record of 2 milliseconds.

The recorded data is saved without more limit than the capacity of the hard disc, so that later the can be used by the customer with information graphing tools, such us Excel, MathLab, and even give visibility to the tests leaving the data on a cloud platform.

This work is currently in the validation phase of time and functionalities, not dismissing its future update to greater output.

INISA, the programming and the set-up of servo axes (Motion axis)

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Automation Engineering

Continuous processing lines, winding and unwinding of product
  • Selection of components, design of electrical drawings and supply of switchboards.
  • Configuration and implementation of field buses and industrial networks in plant (Intranet and Extranet) (Profibus, Profinet, Ethernet IP, Interbus). Field wiring installations.
  • Programming of Human Machine Interfaces /SCADA, on PC touch panels, Web servers, (VB NET, SQL database management, ERP connection), with all protocols, such as OPCUA, Modbus, Ethernet IP, FINS, S7 protocol.
  • PLC programming, Robots and servo drives for axis control, Variable speed drives…
  • Replacement of old equipment (Siemens S5 to S7, Omron CQM1 to CJ2, Sysmac Studio)
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Retrofit of
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Robotics

Automation of grinding and blending processing lines

Upgrade your PLC / Robot / SCADA, both hardware and software (Increased performance and/or functional improvements, such as the complete redesign of a CFF (flexible manufacturing cell).

RD1215 Regulations

Automation of grinding and blending processing lines

Adaptation to machine safety regulations, CE marking, making updates to standards.

Embedded systems
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Automation of grinding and blending processing lines

Selection and design of technologies that allow us to create projects with our own product, using Industrial communications standards (Modbus, MQTT, Bluetooh, BLE, Wifi, Zigbee), for the most diverse sectors, home automation, Industrial, Automotive, with examples of products in progress.

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Automation of grinding and blending processing lines

Industrial Internet of Things. Traceability, events, maintenance, Notifications / Mail production reports, cloud, with PLCs or Things currently in their factories or newly implemented. Use of connectivity protocols between devices, such as MQTT and others.

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Continuous processing lines, winding and unwinding of product

By means of remote and/or on-site remote assistance, anywhere in the world, which allows improvements, programme changes and fault resolution. Also on implementations of other manufacturers. Our experience in different processes and knowledge of the technologies at your service in the rapid resolution of faults.

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Continuous processing lines, winding and unwinding of product

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ENERGY / RENEWABLES
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Continuous processing lines, winding and unwinding of product

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